Roll-to-Roll Coating Line Series （Label + Large Format Series）

Roll-to-Roll Coating Line for Labels & Large-Format Graphics

High-Speed Offline Coating System for Labels, Vinyl, Banners & Wide-Format Media

Overview: One Coating Line for Two High-Growth Industries

The Double100 Roll-to-Roll Coating Line is engineered for continuous, high-speed, industrial coating of roll materials.
It is widely used in:

1. Digital & Flexo Label Production（350mm / 450mm）

Short-run SKU explosion → more label converters require offline coating to add:

• UV protection

• Abrasion resistance

• High-gloss or matte finish

• Anti-scratch durability

Especially for:
Primera · Afinia · Epson · Konica Minolta · Ricoh label printers.

2. Large-Format Advertising & Outdoor Graphics（1300–2000mm）

For coating:

• PVC banner

• Vinyl media

• Car wrap films

• Signage materials

• Lightbox films

• KT board surface

The coating line enhances:

• Outdoor weather resistance

• UV fade protection

• Gloss/matte appearance

Why Choose a Roll-to-Roll Coating Line?

 The Label Industry Is Exploding（And Needs Offline Coating）

Global label production is shifting toward:

• short runs（100m – 2000m）

• more SKUs

• fast delivery

Small digital label printers often do not have inline coating units:

• Primera / Afinia / Epson digital label printers

• Entry-level Konica Minolta / Ricoh industrial units

• Flexo presses missing a finishing station

  
  

Offline coating becomes essential for scratch protection + gloss enhancement + durability.

 2. Wide Format Banners & Vinyl Require Durable Protection

Wide-format converters require coating for:

• Outdoor banners

• Advertising flags

• Vehicle wrap film

• PVC / PP / PET flexible boards

• Lightbox backlit film

UV / water-based coating improves:

• Weather resistance

• UV fade resistance

• Scratch protection

• Color vibrancy

This is exactly what your 1350 / 1600 / 2000mm roll-to-roll systems deliver.

3. Universal Machine for Roll Media（2 Markets, 1 Investment）

Your system supports:

• Gloss UV

• Matte UV

• Water-based coating

• Anti-scratch protection

A single machine → multiple industries → bigger market → better conversion.

Core Features of Double100 Roll-to-Roll Coating Line

1. Auto Web Guiding (EPC)

Ensures perfect alignment from start to end.
Essential for labels & narrow web media.

2. Stable Tension Design

Tension control ensures:

• No wrinkles

• No stretching

• No coating streaks

Even on thin films like PVC, PET, BOPP.

3. UV & Water-Based Coating Options

UV Coating:

• Instant curing

• High gloss

• Strong scratch resistance

Water-Based Coating:

• Cost-efficient

• Food packaging compatible（future-ready）

• Matte & semi-gloss options

4. Multiple Width Options

5. Designed for Short-Run & High-Mix Production

• Fast job changeover

• Easy cleaning

• Compatible with multiple coating liquids

• Supports small & medium converters (your main market!)

Recommended Applications

✔ Digital Labels

Food labels, barcode labels, cosmetic labels
(Scratch-resistant UV topcoat)

✔ Flexo Labels

Offline finishing for high-volume converters.

✔ Outdoor Advertising

PVC banner, billboard vinyl, storefront graphics.

✔ Vehicle Graphics

Car wrap films requiring UV protection.

✔ Lightbox Film / Backlit Film

Improved color depth + gloss.

✔ Signage Boards (surface only)

KT board · PP board (surface roll-to-roll coating)

Technical Specifications

Why Double100?

✔ 25+ years in coating systems
✔ Independently developed roll-to-roll technology
✔ Global installations in label + signage industries
✔ Flexible customization
✔ Full solution: equipment + coating liquid (optional)
✔ Fast support, rich application know-how

Contact Us

👉 Request samples
👉 Get layout design
👉 Ask for a quotation
👉 Book a video demonstration