Commercial Printing & Packaging Coating Solutions
Commercial Printing & Packaging Coating Solutions
High-Gloss, Scratch-Resistant, Durable, and Cost-Efficient Finishing for Luxury Boxes & Catalogs, Color Packaging & Promotional Prints
Why Coating Is Critical for Packaging & Commercial Printing
In the packaging and commercial print sector, surface quality determines brand value. Luxury boxes, cosmetics packaging, promotional catalogs, and electronic product boxes all require:
High gloss or matte premium finish
Scratch resistance during transport and handling
Moisture and oil protection
Color enhancement and long-term durability
High-speed production for large-volume orders
UV coating and water-based coating systems provide consistent finishing quality while significantly reducing defects and rejected materials.
Core Challenges in Commercial Printing & Packaging & How Double100 Solves Them
Challenge ① Scratches, Scuffs & Color Rubbing
Large-volume packaging runs often suffer from surface scratches and color rubbing, especially on dark prints.
Double100 Solution:
Double100 PRO UV Coating Line achieves 3H–5H surface hardness, dramatically reducing surface wear and improving transportation durability.
Challenge ② Inconsistent Gloss & Uneven Layer Thickness
Low-end coaters create streaks, orange peel effects, and uneven gloss.
Double100 Solution:
Our precision roller system ensures mirror-level gloss up to 95GU, with stable coating thickness across the sheet.
Challenge ③ Slow Speed & High Defect Rate in Mass Production
Packaging production runs require fast throughput and stable quality.
Double100 Solution:
Inline UV coating lines reach 18–20 m/min, reducing operator workload and maintaining stable bulk-production standards.
Challenge ④ Poor Adhesion on Laminated or Digital Prints
Modern packaging often uses mixed media, laminate films, or digital toner prints.Printed substrates vary: coated papers, art boards, specialty papers, and foil materials
Double100 Solution:
With corona pretreatment + primer coating, adhesion increases to 4B–5B, suitable even for difficult substrates such as
PET
PP
Foil paper
Metallic paper
Digital prints (Indigo, toner)
Industry Applications & Tailored Solutions
1. Luxury Packaging & Rigid Box Manufacturing
Ideal for: Perfume boxes, cosmetic boxes, jewelry boxes, smartphone boxes, premium gift sets.
Needs:
High-end gloss or soft-touch finish
Scratch resistance during folding & gluing
Stain and moisture resistance
Consistent results on art card, coated paper, greyboard wraps
Double100 Solution:
Sheet-fed PRO UV Coater (High-gloss / Matte / Soft-touch)
Primer + UV topcoat combination
Water-based premium coating for eco-friendly brands
Optional inline corona for difficult coated papers
Recommended Equipment:
PRO UV650 High-gloss commercial UV coating
Water-Based Automatic Coater 720 for premium rigid box wrap paper
Corona Treatment Module for foil boards & art papers
2. Commercial Printing (Brochures, Catalogs, Magazines)
Ideal for: Printing houses serving corporate marketing, magazines, annual reports, catalogs.
Pain Points:
Need higher gloss for brand consistency
Require faster cycle times vs. traditional laminating
Sensitivity to toner adhesion & scuff marks (especially digital prints)
Double100 Solution:
High-speed UV varnish with 90–95GU gloss
Water-based gloss/matte for corporate brochures
Primer layer for digital carbon toner prints
Support for short-run “quick job change” workflow
Recommended Equipment:
480 / 650 UV Coater for small & medium print shops
PRO650 UV Coater for higher throughput
IR Drying Unit for water-based varnish jobs
3. Folding Carton & Paper Box Factories
Ideal for: Food boxes, FMCG packaging, toy packaging, consumer product boxes.
Needs:
Strong surface resistance for die-cutting & folding
Oil-proof / moisture-proof performance
High-speed continuous production
Double100 Solution:
Inline UV curing system
High-speed sheet-fed Aqueous coater (up to 18 m/min)
Food-grade water-based varnish (FDA compliant available)
Optional blister coating solutions for toothpaste & battery boxes
Recommended Equipment:
PRO PR650
Water-based Inline Coating System
Blister Coating Add-on
Recommended Coating Equipment for Packaging Industry
1. PRO Series High-Gloss UV Coaters
Fast curing
Suitable for premium packaging and catalogs
2. Sheet-fed Water-Based Automatic Coaters
Food-safe
Odorless
Ideal for folding cartons
3. Wide-Format UV Coaters (1350 / 1600 mm)
For rigid boxes, laminated boards, and large packaging sheets
4. Corona + Primer Coating Modules
Ensures 4B–5B adhesion for coated, laminated, or metallic papers
Double100 Commercial Coating Technology
Sheet-Fed UV Coating (Premium + Economic Models)
✔ PRO series (high-gloss, soft-touch, matte)
✔ Economic UV coaters (cost-effective for small factories)
✔ Supports coated/uncoated papers, art card, greyboard wrap
Water-Based Automatic Coater (Feed → Coat → Dry → Stack)
✔ Eco-friendly, low-cost finishing
✔ Ideal for rigid box wrap sheets, gift box cover papers
✔ IR / hot-air drying options
Roll-to-Roll UV Lamination (Optional)
✔ For long-run carton materials, label and flexible packaging
Corona Treatment + Primer Solutions
✔ Ensures 4B–5B adhesion
✔ Suitable for digital, offset, metallic, foil, or coated substrates
Finishing Liquids Available
Primer for coated papers & carbon toner digital prints
Water-based gloss/matte varnish
Soft-touch coating
UV varnish (gloss/matte/special textures)
Food-grade coatings for packaging
High-abrasion coatings for luxury boxes
Why Choose Double100
25+ years of coating technology expertise
Complete equipment portfolio (UV, water-based, inline systems)
Industry-specific coating solutions (luxury packaging, catalogs, cartons)
Optional integration: corona, primer, UV, IR, cooling, stacking
Energy-efficient designs with compact footprint
Global service support and technical training
Call to Action
Looking to Upgrade Your Packaging Coating Quality?
Get customized coating solutions for luxury boxes, catalogs, and commercial printing.
👉 Contact Double100 for Free Consultation & Sample Testing
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